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Development of Self-Controlled Transport System in Metro & Railways

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Artificial Intelligence in Indian Railways

Indian railways are the fourth largest network in the World with a track length of over 70,000 km and a network of more than 20,000 passenger trains. Managing all aspects – operation, maintenance, scheduling, repair or monitoring has always been a tough task for the Indian railways. The task is difficult due to the problem of integration of various systems such as signalling, telecom, operation, rolling stock, electrical, information technology, traffic, infrastructure, etc. and the involvement of human factors.

One way of trying to meet the demand is to enhance railway infrastructure. The infrastructure has been the key feature of current projects such as the Konkan Railway double-track expansion and the introduction of bullet train along the Mumbai-Ahmedabad High-Speed Corridor. But the question is why to overlook the increase in throughput to meet the increasing demand by the incorporation of Artificial Intelligence, machine learning, and self-control systems.

These systems are designed to improve the reliability of existing infrastructure and make up for the one-time heavy investment. The heavy investment can eliminate the need for human interference and provide the required level of safety and speed up-gradation. It should be possible to do more with the hardware if we can make the ‘software’ more efficient. Having more efficient software includes greater information sharing, lower latency, and smart algorithms. This is why many OEMs and startups are now investigating the feasibility of services based on Artificial Intelligence worldwide.

Feasibility of Artificial Intelligence in Indian Railways

  • Operation – Artificial intelligence for any system requires a huge amount of linkable data. In Indian railways, the network already runs on the SCADA system, so a vast amount of operational data is available for modelling and training purposes.
  • Infrastructure – Digitised versions of railway infrastructure is also readily available. It is also available for rake information and crew rosters.
  • Tracks and Rolling stock – The data for predictive maintenance of the tracks or trains is in development phase in the country. However, with not much variation data from other countries can be used for training of these modules and sections.
  • Signal and Telecom – The history of events may be obtained from the data loggers of the interlocking system. This can help to schedule the movement of trains and also to manage machine-driven operations.

Although we have good availability of the data, the key challenge would be in developing a framework where researchers can start with several individual problems, and then integrate them effectively. Hierarchical or more generic architectures are effective in handling such intentions. These could be used from an algorithmic standpoint. The need is to make the various systems talk to each other effectively. This is where expertise in software/hardware architectures and system integration is required.

Applications of Artificial Intelligence in Indian Railways

There is a long-range service spectrum that AI can provide depending upon the level of efficiency and need. The feasibility of some of the primary requirements of Railways which Artificial Intelligence can provide is discussed below:

  1. Train Scheduling

All signalling rules assume that tracks at stations are occupied by at most one train at a time. This can be ensured by algorithms, simulation models, graphs, heuristics and control systems with the required degree of Artificial Intelligence in Indian Railways.

The information which can be obtained from AI shall include:

  1. Time duration from the first event to the last event,
  2. The total or average running time of trains,
  3. The priority-weighted running time of trains,
  4. Robustness of the timetable to deviations, and combinations thereof.

This will make sure that

  1. Either a track section between two stations is occupied by at most one train at a time (in absolute block signalling), or
  2. Every piece of track between two signals is occupied by at most one train at a time (in automatic block signalling).

Currently, railway networks do not use automated algorithms for this function. They instead rely on the training and experience of controllers (dispatchers) to take decisions. They cannot process a large amount of contextual information, Neither they can meet the demand for small turnaround time for decision making.

But the above-mentioned approach will generate high-level timetables and schedules of train movement. They will specify tracks to be occupied, the time required for switching tracks, and signalling requirements. And the parameters of immediate conflict can be evaluated in real-time. Hence, instant scheduling decisions can be taken, generating microscopic schedules.

With AI, one can develop iterative optimization approaches or graph-based models to compute low-level timetables with real-time decision support using heuristics. Artificial Intelligence also offers a way of training algorithms to react to disturbances quickly and yet with near-optimal solutions.

 

  1. Controlling the speed profiles of trains

An AI-based conflict resolution scheme shall not only achieve hard signalling (signal aspects) but more optimum approaches such as train speed management. Both the energy consumption of the train and total delay depend on the speed profile used between stations. Using Reinforcement Learning (RL) or dynamic programming, energy-efficient speed profiles for single trains can be computed at the initial level. However, for broader applications in the country, the future possibility is the development of AI techniques that can:

  1. Interact with human train operators without increasing their load,
  2. Be implemented by humans in the loop, and
  3. Detect obstacles on the tracks.
  1. Delay Prediction and Reduction

One major role of Artificial Intelligence in Indian Railways can be the prediction of train delays. This is an important consideration for the highly limited nature of railway networks. Currently, there is no mechanism in IR to take corrective actions for the delay in train timings. Such delays are caused due to train priorities, downstream conflicts with other trains, freight loads, and irregular stopping times. A human cannot process all of these factors simultaneously, or come up with an optimal solution for the network as a whole.

Accurate delay predictions due to the incorporation of Artificial Intelligence in Indian Railways would help dispatchers (controllers) in downstream portions of the network. It would also improve the passenger experience by providing early updates regarding their journeys. A system to predict delay time would learn from past train delay data, predict how long each delay will be, and use a cloud-based service to deliver updates.

An AI-driven approach is a ‘sense-analyze-respond’ system to predict and correct delays. The ‘sense’ part of the program gathers data about the status of trains in the network. The ‘analyze’ part calculates the implications of each possible option. And the ‘respond’ part allots the computed track resources to each train based on physical capabilities and safety standards.

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  1. Asset Management

The foolproof working of the signalling system is important for safe train operations. Railways completely depend on the health of its signalling assets along with real-time information. Most of the delays happen due to the failure of signals. So far, Indian systems follow a manual maintenance system and find-and-fix methods. But the adoption of Artificial Intelligence in Indian Railways can help predict failures by remote condition monitoring of the system well in advance.

This can be possible by embedding smart sensors on critical rail components and take necessary preventive actions. Inputs shall be collected on fixed intervals and sent to a central location (such as operations control center or OCC). As a result, any problems in the signalling system would be detected on a real-time basis.

Trains equipped with smart sensors and GPS transmit component-wise health status and location to the AIC (Asset Intelligence Center). The AIC which maintains the digital database of all railway assets also collects inputs from the safe distance warning (SDW) system embedded in the track-side cameras about the train/wagon defects and electronic damage notifications  (also transmitted to the driver).

Once such information is gathered and integrated, data analytics in the form of RAM / LCC (Reliability, Availability, Maintainability and Lifecycle Cost) which calculates the cost overhead in maintaining the particular train component at a given time and conditions and also generates a digital Rulebook (say, Rulebook 4.0) which shall provide an easy access to the maintenance policies in the form of a structured data model for use by concerned operators and workshop staff in the future.

The AI-recommended decisions based on dynamic algorithms and policies as per the digital Rulebook are then encapsulated into a consolidated maintenance schedule inside the Digital Fleet Control Module and is compared against the workshop capabilities to generate demand for material and labor. This demand is eventually fetched to the workshop Digital Interface in the form of digital order.

Fleet control module of a railway system illustrating processes involved in digital decision making is stated as under:

  • Smart Locomotives – Equipped with sensors and GPS modules to send component based condition and location information continuously.
  • Electronic Damage Notification – Enables the train driver the digital recording and transmission of defect information of the locomotive.
  • Smart Wagons – Sending location data and specific status information such as shocks and loading status.
  • Safe Distance Warning (SDW) – Identifies wagon defects by camera systems placed e.g; at cameras across the rail tracks supported with image recognition technology.
  • Asset Intelligence Center – Integrates and provides all vehicle information consistently and standardized structure for live analytics.
  • RAM-LCC Reports – Deliver required information to identify cost potential continuously. An integrated tool provides LCC diagrams and supports fleet control and technical vehicle development.
  • Condition Based Maintenance – Optimizes and extends rules and knowledge to maintain all vehicles individually and condition based.
  • Rulebook 4.0 – Provides all maintenance policies by a modular structured data model. Gives digital access to task specific maintenance policies – also on tablets in the workshop.
  • Digital Fleet Control – Clustering of condition-based maintenance demand for vehicles and live matching with workshop capacities to control the workshop supply.
  • Workshop Management System – Digital order management of the workshop. Complete digital data collection and processing. Further services such as automated material ordering to be processed digitally.
  • Optimization and Automatization of Processes – Provision of dashboards and apps for end users as well as by direct integration of information in operational sales and production systems.

Conclusion

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Figure 1Remove the text of the image

Indian Railways can have remarkable improvement in asset management and other technology based services using IoT for Rolling Stock like Coaches, Wagons and Locomotives. The optimal use of assets can be facilitated once their exact location is known in real time. Track maintenance can become better and manpower can be effectively utilized. The great pressure that railways is facing due to the whopping wage bill and its severe criticism by experts can be eased once the handheld devices can enable management to optimally deploy staff for maintenance works. The assets will have sensors depicting their health and with use of intelligent monitoring systems, they will reach the right location at the right time. IR today is dependent heavily on supply chain partners. Lot of time and effort is wasted in pursuing the supplies, gaining access to information of vendor. All this can be automated using IoT & AI. The role of purchase department can be limited just to give the purchase order, the balance work can be handled by intelligent systems when the network has information on consignments, stock position etc. IoT is the future, and it has already arrived.

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Indian Railways: Making significant strides towards sustainable and efficient rail mobility

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Rolling Stock
Rolling Stock

Sustainable Infrastructure: An Introduction

Sustainable infrastructure involves developing roads, railroads, buildings, energy and water infrastructure with due consideration to economic, social and environmental implications. The International Institute for Sustainable Development (IISD) defines sustainable infrastructure assets as those which:

  • Lower carbon and environmental footprints
  • Protect natural ecosystems
  • Prove resilient to changing climates
  • Optimize the use of natural ecosystems and their “infrastructure services”
  • Move beyond compliance on core labour standards and human rights
  • Trigger technological and industrial innovation
  • Increase investment in education and research and development (R&D)
  • Increase employment
  • Demonstrate financial viability 
  • Crowd-in domestic investors and businesses
  • Increase foreign direct investment
  • Bring value for money for taxpayers and investors

Indian Railways : A viable and sustainable transport system

India has the fourth largest railway network with over 22,593 operating trains (9141 freight and 13,452 passenger) with a daily passenger count of 24 million passengers and 203.88 million tonnes of freight. India’s railway network is recognised as one of the largest railway systems in the world under single management.

The railway network is also ideal for long-distance travel and movement of bulk commodities, apart from being an energy efficient and economic mode of conveyance and transport. Indian Railways is the preferred carrier of automobiles in the country. Government of India has focused on investing in railway infrastructure by making investor-friendly policies. It has moved quickly to enable Foreign Direct Investment (FDI) in railways to improve infrastructure for freight and high-speed trains. At present, several domestic and foreign companies are also looking to invest in Indian rail projects. Indian Railway network is growing at a healthy rate. In the next five years, Indian railway market will be the third largest, accounting for 10% of the global market. Indian Railways, which is one of the country’s biggest employers generates nearly one million jobs.

The government has announced two key initiatives for seeking private investments-running passenger trains by private operators across the railways network and redevelopment of railway stations across the country. According to Indian Railways, these projects have the potential of bringing an investment of over US$ 7.5 billion in the next five years. ‘Adarsh’ Station Scheme has been started since 2009-10 and presently, railway stations are upgraded/modernised based on identified need of providing better enhanced passenger amenities at stations. Under the scheme, 1253 stations have been identified for development, out of which 1201 stations so far have been developed. The remaining 52 stations are planned to be developed by 2021- 22. Indian Railways is also looking at other areas of revenue generation as under: 

(a) Change in composition of coaches so that it can push the more profitable AC coach travel; 

b) Additional revenue streams by monetising traffic on its digital booking IRCTC; and 

c) Disinvesting IRCTC.

The Indian Railway launched the National Rail Plan, Vision 2024, to accelerate implementation of critical projects, such as multitrack congested routes, achieve 100% electrification, upgrade the speed to 160 kmph on Delhi-Howrah and Delhi-Mumbai routes, upgrade the speed to 130 kmph on all other golden quadrilateral-golden diagonal (GQ/GD) routes and eliminate all level crossings on the GQ/GD route, by 2024.

Efforts for raising Revenue

  • Revenue growth has been strong over the years. Indian Railways’ revenue reached US$ 23.30 billion in FY22 (Until March 10, 2022). The gross revenue stood at US$ 16.89 billion in FY21 (until March 10, 2021). In case of freight earnings, it experienced a year on year growth of 21.81% It stood at US$ 17.68 billion in FY22 (until March 2022) as compared to FY21 which was at 16.04 billion. Passenger earnings for Indian Railways was at Rs. 50,669.09 crore (US$ 7.25 billion) in FY20. The total passenger revenue stood at US$ 4.66 billion until March 10, 2022 as compared to FY21 which was at US$ 2.03 billion. This was a 162.46% growth. The gross revenue stood at Rs. 85,588.96 crore (US$ 11.44 billion) in FY22 (until September 2021).
  • In FY22 (until September 2021), passenger earnings stood at Rs. 15,434.18 crore (US$ 2.05 billion) and freight earnings (until October 2021) stood at Rs. 78,921.86 crore (US$ 10.5 billion). Freight earnings stood at US$ 16.04 billion in FY21. In October 2021, freight earnings stood at Rs. 12,312.76 crore (US$ 1.63 billion) and freight loading reached 117.35 million tonnes. Freight remains the key revenue earning segment for the Indian Railways, accounting for 79.1% of the total revenue in FY22 (until August 2021), followed by the passenger segment.
  • Freight remains the major revenue earning segment for Railways, accounting for 65% of its total revenue in FY20, followed by the passenger segment. In FY20-21, Indian Railways recorded the highest loading in freight transportation. Freight traffic carried by Indian Railways stood at 1,232.64 million tonnes in FY21. With this, the freight revenue of Indian Railways also increased to Rs. 1,17,386 crore (approx.) (US$ 16.04 billion) for the year 2020-21, as against Rs. 113,488 crore (US$ 16.10 billion) during fiscal 2019-20. 
  • During FY20, passenger traffic in the country reached 8,086 million and is estimated to reach 12 million by 2031. In FY22 (until March 2022), passenger traffic stood at 3.23 billion. In August 2021, freight earnings stood at US$ 1.43 billion and freight loading reached 110.43 million tonnes. Since August 2020, the Indian Railways has run 450 Kisan Rail services and was able to transport over 1.45 lakh tonnes of agricultural produce & perishables.
  • RailTel, a PSU under the Railway Ministry, which provides fast and free Wi-Fi across the Indian Railways network, announced its highest ever consolidated income of Rs. 11,660.05 million (US$ 158.48 million) for FY19-20. This income figure is a growth of 12.3% over the consolidated income of the financial year FY18-19. 
  • In June 2021, freight earnings stood at US$ 1.50 billion, which is 26.0% higher than last year’s earnings of US$ 1.19 billion, and freight loading reached 112.65 million tonnes, which is 11.19% higher than last year’s loading of 101.31 million tonnes. In November 2020, India Railways announced that 40% of dedicated freight corridor (DFC) will be opened for traffic by end-FY21, while the entire 2,800 km route will be completed by June 2022.
  • India was among the top 20 exporters of railways globally as of 2017. India’s export of railways has grown at a CAGR of 31.51% during 2010-2018 to US$ 507.90 million. Exports of railways in 2019E stood at US$ 635 million. Indian Railways is developing and creating technology in areas such as signalling and telecommunication with 15,000 kms being converted into automatic signalling and 37,000 kms to be fitted with ‘KAVACH’, the domestically developed Train Collision Avoidance System.

Push in Investments: Infra Development, Sustainability

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Foreign Direct Investment (FDI) Inflows in railway-related components stood at US$ 1.23 billion from April 2000- June 2021.

Following are some of the major investments and developments in India’s railways sector:

  1. In November 2021, Indian Railways announced that ~102 semi-high-speed Vande Bharat Expresses are expected to commence operations by 2024, with at least 10 new trains scheduled to launch by August 2022 that will connect 40 cities. In October 2021, Indian Railways announced a plan to establish ~500 multi-modal cargo terminals under the ‘PM GatiShakti’ programme, with an estimated outlay of Rs. 50,000 crore (US$ 6.68 billion) in four-five years. Through this plan, the government plans to integrate various modes of transportation for seamless movement of parcel and bulk cargo (e.g., coal and steel).
  2. In July 2021, the South Central Railway zone announced infrastructure development by doubling the maximum permissible speed to 100 km per hour on the Godavari Bridge. The initiative gave a major boost to the Indian Railways on infrastructure modernisation. In July 2021, Indian Railways executed remodeling of Gangapur City Yard to boost the speed of railways between Delhi and Mumbai route. Since the launch of first ‘Kisan Rail’ service on August 7, 2020, the Indian Railways have operated a total of 1,040 Kisan Rail services by transporting ~3.38 lakh tonnes of consignment across 72 routes in the country until July 30, 2021.
  3. The Indian Railways is likely to deliver 58 super critical as well as 68 critical projects worth more than Rs.1,15,000 crore (US$ 15.44 billion) in the next few years. 27 super critical projects will be completed by December 2021, while two projects will be handed over by March 2022. 29 super critical projects—spanning 1,044 kms and costing Rs. 11,588 crore (US$ 1.5 billion)—have been commissioned. Four projects worth Rs. 1,408 crore (US$ 189.05 million) have been completed and the remaining projects are targeted for completion by March 2024.
  4. In July 2021, the Ministry of Railways received bids from the private and public sectors to operate 29 pairs of trains with about 40 modern rakes, entailing an investment of ~Rs. 7,200 crore (US$ 966.74 million). On July 25, 2021, the Indian Railways Station Development Corporation (IRSDC), a nodal agency of the Ministry of Railways spearheading the re-development of railway stations across the country, claimed that the two railway stations will be redeveloped at an indicative cost of Rs. 1,285 crore (US$ 172.54 million) in four years.
  5. The Indian Railways has decided to undertake electrification of Broad Gauge (BG) rail lines in a mission mode and is likely to complete the process by 2023-24. Of the 64,689 kms of broad gauge route, 45,881 kms has been electrified and the remaining 18,808 kms route is yet to be electrified. About Rs. 21,000 crore (US$ 2.8 billion) is estimated to be spent on electrification of the remaining BG routes.
  6. As of May 2021, the Indian Railways loading stood at 73.45 million tonnes (MT) including 35.62 MT (coal), 9.77 MT (iron ore), 3.38 MT (food grains), 2.22 MT (fertilisers) and 3.15 MT (cement, excluding clinker). As of May 5, 2021, Indian Railways commissioned Wi-Fi at 6,000 railway stations. In May 2021, the Government of India and European Investment Bank (EIB) signed a finance contract for the second tranche of US$ 182.30 million for the Pune Metro Rail project.
  7. In January 2021, Prime Minister Mr. Narendra Modi flagged off the world’s first double-stack, long-haul container train from New Ateli in Haryana to New Kishanganj in Rajasthan. In January 2021, Hyundai Motor India Ltd. (HMIL) has announced that it has exported 125 cars to Nepal via the Indian Railways. The export is claimed to be eco-friendly and the first-ever by the company. With this step, the company is aiming to reduce carbon footprint by 20,260 tonnes.
  8. On November 26, 2020, National High-Speed Rail Corporation Limited (NHSRCL) signed an agreement with L&T to design and construct 47% alignment works for Mumbai-Ahmedabad bullet train project. The Indian Railways completed eight major capacity enhancement projects by taking advantage of the coronavirus lockdown. These projects included three super critical projects with a combined length of 68km, three critical projects with a combined length of 45km, upgradation of the entire 389km railway line from Jhajha in Bihar to Pandit Deen Dayal Upadhyaya Junction in Uttar Pradesh and a new 82km port connectivity line to Paradip.
  9. As a part of the Railways’ plans to upgrade its network, the Ministry announced that all non-AC sleeper coaches will be replaced by AC coaches for trains running >130 kmph. This move has been taken as a technical necessity for high-speed trains with the bonus of improving passenger experience.

Few recent initiatives taken up by the Government are:

  1. India is rolling out 400 Vande Bharat trains that is expected to bring Rs. 40,000 crore (US$ 5.24 billion) of business opportunity for the country. Under the Union Budget 2022-23, the government allocated Rs. 1,40,367.13 crore (US$ 18.40 billion) to the Ministry of Railways.
  2. In October 2021, India and Nepal signed an MoU (Memorandum of Understanding), for a proposed US$ 3.15 billion railway line project, to connect Kathmandu and the Indian border town, Raxaul. In June 2021, the Central Government approved the implementation of a 235 km semi high-speed rail corridor between Pune and Nashik in Maharashtra. The cost of building this project will be Rs. 16,039 crore (US$ 2.20 billion). In June 2021, the Central Government approved a Rs. 25,000 crore (US$ 3.43 billion) five-year plan to use 4G technology to modernise communication networks in railway stations and improve the safety and security of train journeys.
  3. Indian Railways has logged the highest ever electrification of sections covering 6,015 Route Kilometer (RKM) in a single year during 2020-21. More than 5 times electrification was achieved during (2014-21) last seven years as compared to during 2007-14.
  4. In April 2021, Indian Railways completed the arch closure of the under-construction Chenab Bridge which is the world’s highest railway bridge. Chenab Bridge is 1315 m long and will be 35 meters higher than Eiffel Tower in Paris. The total cost of the bridge is estimated to be Rs. 1,486 crore (US$ 200.46 million) and the design life of the bridge is said to be 120 years.

In FY21-22, the Indian Railways announced to complete several projects. The Railway Ministry has identified 56 projects in various railway zones that is proposed  to be completed by end of the fiscal year.

  • Under the Union Budget 2021-22, the government allocated Rs. 110,054.64 crore (US$ 15.19 billion) to the Ministry of Railways. In February 2021, Minister of Railways Mr. Piyush Goyal dedicated 88 Railway projects to the country worth Rs. 1000 crore (US$ 138.14 million) in the states of Kerala, Tamil Nadu, Madhya Pradesh, West Bengal and Karnataka.
  • In February 2021, Indian Railways called for ‘Request for Qualification (RFQ)’ for redeveloping New Delhi railway station under a public-private partnership, with an estimated project cost of Rs. 5,000 crore (US$ 690.75 million).
  • To boost rail infrastructure and make the Indian Railways network future ready, Indian Railways has identified 56 projects across the country in various zones to be completed by Feb-Mar 2021 and FY22.
  • In July 2020, the Ministry of Railways has invited Request for Qualifications (RFQ) for private participation in operating passenger train services across 109 Origin Destination (OD) routes. As part of the plan, the railways will introduce 12 trains in FY23, 45 in FY24, 50 in FY26 and 44 more in the next fiscal, taking the total number of trains to 151 by the FY27. The project would entail private sector investments of about Rs. 30,000 crore (US$ 4.09 billion).
  • The Government is going to come up with a ‘National Rail Plan’ to enable the country to integrate its rail network with other modes of transport and develop a multi-modal transportation network. A ‘New Online Vendor Registration System’ has been launched by Research Designs & Standards Organisation (RDSO), the research arm of Indian Railways, to have digital and transparent systems and procedures.
  • The Ministry of Railways plans to monetise assets including Eastern and Western Dedicated Freight Corridors after commissioning, induction of 150 modern rakes through PPP, station redevelopment through PPP, railway land parcels, multifunctional complexes (MFC), railway colonies, hill railways and stadiums.

Sustainable Development for the future

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Indian Railways is one of the largest integrated railway networks in the world. With an enormous route length of more than 126,511km, operating many thousands of regular trains over 7,325 stations, with an employee strength of nearly 1.1 million, the operations of IR certainly are one of the bigger, more varied and highly complex of any across the world. Owning 76,608 passenger coaches, 2,93,077 freight wagons and more than 12,000 locomotives, as the eighth largest employer in the world, IR plays a very critical and significant role in the economic life and operations of India. 

No wonder IR requires itself to remain vigilant to the evolving situation and requirements of its society, economy and nation. The coronavirus pandemic has affected our operations and activities too. However, we have come up with a long-term National Rail Plan (NRP) with the objective of developing infrastructure, and capacity, with a special emphasis on enhancing our share of freight logistics in the overall share of IR revenue. 

A long-term vision for Indian rail

Unlike previous IR plans, the new vision plan has envisaged preparing India’s national transport for the coming decades of 2041 and 2051. Plans are afoot to study the physical, material and human resource limitations of the organisation, assessment of contemporary and future modal share of IR, future requirements of fixed and rolling stocks, funding and financing strategies.

One significant feature of the plan relates to preparing for capacity requirement, both in terms of passengers and freight, ahead of demand by targeting the peak and not merely the averages, as has been the case previously. Secondly, based on financing strategies, existing and future railways projects are to be identified based on options, evaluation and prioritisation. 

Major Accomplishments

Between 2008-2014, eight studies were undertaken by IR including the Total Transport Study (RITES) and the India Transport Report, but, importantly, no comprehensive studies or work has been carried out, particularly in the last five years. Some of IR’s major, more recent, achievements can be summarised as follows:

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  1. Dedicated Freight Corridors (DFCs)

The story of Dedicated Freight Corridors (DFCs) has been a spectacular one. Two of them, the Eastern Dedicated Freight Corridor (EDFC) and the Western Dedicated Freight Corridor (WDFC), are already functional, while four more DFCs have been planned where freight trains will run at an average of 90-100km/hr, as against the existing 25-30km/hr.

  1. Connectivity

IR has connected almost the whole of India through the railways. States like Manipur, Tripura, Arunachal Pradesh, Jammu and Kashmir have all have been connected for the first time in the country’s history, while more parts are being added to the IR network. Beyond the country’s frontiers, IR is also working on initiating and enhancing connectivity with Bhutan, Bangladesh, Nepal, Myanmar and Pakistan.

  1. Carbon Neutral

Sustainable development is being achieved through the greater use of solar energy, biogas, bio-toilets in passenger trains, LED lights, rainwater harvesting, and reforestation. Substantial electrification is also being implemented to ensure IR becomes a carbon neutral transporter by 2030.

  1. Stations

Passenger services and amenities have been improved substantially. Stations are much cleaner and, as part of a station redevelopment plan worth $13 billion, 400 stations have been taken up in a Public-Private Partnership (PPP) model.

  1. Safety

To address safety aspects, long considered to be one of IR’s vulnerabilities, an Automated Fire Alarm System, an Automated Fog Assistance System, CCTV cameras for stations and trains, Wi-Fi enabled stations, complete elimination of unmanned railway crossings and faster modernisation and digitisation on doubling of railway tracks, as well as signalling systems, as part of the $13 billion National Rail Safety Fund, are being developed and/or implemented.

  1. High-speed trains

High-speed trains and semi-high-speed trains that may have seemed impossible in Indian conditions, are already functioning with some about to start. Gatiman Express, Vande Bharat Express, Tejas Express, and vista dome coaches have all been introduced within a short time, while the metro rail network is already running in 11 Indian cities. The bullet train on Ahmedabad-Mumbai is also being advanced, while five more high-speed bullet train routes are being finalised.

  1. Tourism

A very significant, though less talked about aspect of IR, is its huge tourism potential. It has recently introduced specialised tourist trains such as the Punj Takht, Mahapariniravan Express, Ayodhya Circuit which are certain to add value and revenue to the ambitious expansion plans of the Indian railways.

  1. Eyeing future challenges

With plans to invest a massive $320 billion in enhancing connectivity and profitability, IR is currently standing at the threshold of a great future. With more functional autonomy, professional management and effective utilisation of scarce resources and strategies, what was widely perceived as a ‘white elephant’ in Indian bureaucratic circles until recently could well emerge as one of the major public corporates donning the global economic landscape in the not-so-distant future.

  1. Going Digital

The focus on digitalisation has received a further boost in this year’s Union Budget. Investments in predictive maintenance through advanced digitalisation systems like Vehicle Equipment Monitoring Systems and modernisation of Rolling Stock depots are foreseen to reduce the lifecycle cost, yielding significant dividends. The faster, accurate and advanced digitalisation solutions will not only address conventional challenges, but also improve operational efficiency and enhance safety.

The digital solutions for rolling stock propulsion for locomotives, hotel load converters and signalling solutions will enable the railways to scale up capacity and improve throughput, in addition to bringing in green technology. Besides digitalisation and technology, there should also be increased investments for research, design and manufacturing, which would be key drivers in the transformation of the railways.

With the vision and investments firmly in place, the need of the hour is to double down on execution and implement the initiatives in a time-bound manner. For instance, carrying out accelerated implementation of end-of-train telemetry, automated signalling and various other measures will ensure timely modernisation of rail infrastructure. Indian Railways is already speaking a market savvy language. Also, the focus on safety is visible with emphasised action towards proliferating the Kavach technology for 2,000-km tracks. Various steps are also being taken to meet the railways’ plan to be net zero in emissions by 2030. The development of a modern railway system at the national as well as metropolitan level will not only yield notable economic dividends, but also contribute to India’s sustainability and climate-change goals.

Conclusion

With a network of around 68,000 route km, rail transport is the backbone of the Indian economy. Even as the process of electrification and signalling automation is underway on key railway corridors, the government has now given a green signal for digitisation initiatives to usher in a new era of safe and smooth transportation of people and goods. With the Centre aligning the injection of cutting-edge technologies in the railways with its flagship initiative of Make in India and Atmanirbhar Bharat, the measures will go a long way in accelerating asset addition, enhancing efficiency, building capacities, and creating new infrastructure.

The railway leadership has brought the medium-term objective of raising its modal share from 28% to 40% and increasing originating cargo from 1,400 MT to 2,000 MT by 2024 at the centre of all action. For this, it is adopting a progressive stance while earnestly addressing the needs of its customers as well as eliminating the obstacles faced by its suppliers and service agencies.

The railways have also taken up sizable measures to accelerate the pace of electrification. Its EPC model for awarding large-size contracts with balanced conditions not only lessens the burden on the contractor’s cash flow, but also ensures smooth execution of the work within a defined timeframe. On its part, the industry is ready with 100% localised products for execution of the automatic signalling mandate, with electronic interlocking and axle counters ready to be rolled out for automatic signalling throughout high density networks.

Indian Railways surely is working hard to be an all class future centric transport system with world-class facilities at an affordable cost. Days are not far when travel by IR would be synonymous to comfort and ease.

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Indigenous export of rolling stock and rail equipments  

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Rolling Stocks
Rolling Stocks

Export: An Engine of Economic Growth

Exports are one of the engines of economic growth. In most cases, it has been observed that high and sustained economic growth is preceded by shifts from traditional import substitution to more export-oriented and outward-looking policies, resulting in export growth rates reaching 20 per cent per year (or more) over extended periods of time.

For instance, it was the Japanese economy that effectively followed the export-led strategy, – in the 1960s, their merchandise exports grew at an average annual rate of 16.9 per cent in the 1960s and in the 1970s, 21 per cent (World Bank estimates). A similar economic trajectory was adopted by the East Asian economies like South Korea and Singapore in the 1980s as well as the 1990s. These economies have, in fact, recorded the most impressive economic performances over the past few decades. The impressive economic performances of the East Asian countries led economists to emphasise on the vital role played by exports driving growth. The learning that emerged from the export-led hypothesis are:

  • Exporters must engage with competitive world markets so that they become more competitive and are able to innovate new technology more rapidly.
  • The export-led growth trajectory would also fuel domestic competition, in turn encouraging even non-exporters to try to become more competitive. They would be driven to adopt or innovate new technology more rapidly, leading to faster productivity gains throughout the economy and faster economic growth.
  • Market access to larger world markets would allow successful exporters to increase their output and employment more swiftly.

These parameters are pertinent, especially in the context of developing nations. This is because an export-led growth strategy, through various governmental and economic policies, aims to increase the capability of the producers who are then able to compete in the world market, utilise advanced technology, as well as provide foreign exchange needed to finance imports. 

For instance, among developing nations, Vietnam has been able to successfully follow the export-led policy and attract foreign direct investment. This strategy allowed led to capital intensity, productivity growth, improved prosperity and dramatically reduced poverty levels in Vietnam.

However, the financial crisis of 1997 in the East Asian economies, and the recent global economic slowdown have led to some scepticism regarding exports playing a role in sustaining economic growth. Although the export oriented approach is vital in terms of achieving growth, but it is incomplete and does not necessarily provide with clear guidance to avoid policies that could be potentially harmful over time. This approach requires some necessary factors to enable any economy to be competitive. Some of these factors include a well-defined export policy, a conducive business environment etc.

Nonetheless, the relevance of export-led growth is far from over. Despite the scepticism, it has been found that export-led growth has provided countries with short term effectiveness and relative ease of export-oriented strategies. In fact, export-drives can push growth rates up, at least for a short while. 

However, in consideration of the changing times, traditional export-led growth policy orientations need to move beyond and incorporate competitiveness within their strategies. Competitiveness, in this context, essentially implies productivity. Productivity, here, is viewed as the critical driver of long-term sustainable prosperity, which is the aim of any economic policy. Exports have a dual role in this context: acting as enablers of competitiveness. They also act as a signalling tool to represent the signs of underlying competitiveness. 

Not only this, exports are also contributes to growing innovation. In a sense, the more a country exports, the more it is exposed to foreign competition and ideas which in turn will improve its capabilities to innovate further. Although import substitution provides a protectionist regime, export policies provide a potential of competition, innovation and future growth possibilities.

Indian Railways & Export Potential

Indian Railway has the 4th world’s largest rail network. The route length network of Indian Railway is spread over 115,000 kms with 12,617 passenger trains and 7,421 freight trains each day from 7,349 stations. This Railway Network is ideal for long distance travel and movement of bulk commodities, from being an energy efficient and economic mode of transport.

The Indian Railways is now focused on increasing its production and export to countries globally besides introducing new technology in the Indian market. The government of India has focused on investing in railway infrastructure by making investor friendly policies. It has enabled the Foreign Direct Investment (FDI) in railways and resolved to improve infrastructure for freight and high speed trains. Nowadays, several domestic and foreign companies are looking to invest in Indian Railways.

There exists a significant Indian opportunity for International companies in the Indian Railway growth story and also Global opportunity for Indian suppliers of railway equipment, rolling stock and services. Further, India is building the country’s first high speed rail corridor between Mumbai to Ahmedabad which is expected to be operational by 2024.

Various Initiatives and Achievements

Significant part of required technology is available indigenously & Exports will help to improve both top line and the bottom line of Indian Railways, as the fixed cost shall be appointed over larger volume and innovation can be made viable. Focusing on the world market will improve the quality of services & also allow Indian Railways to manage the large infrastructure and support systems in the country thereby delivering the products and services for sustaining operations.

The scale of manufacturing and services of Indian Railways can be leveraged to enable it to become a major role in global railway equipment, rolling stock, and services market. 

One of the recent examples : Train 18 ,also known as Vande Bharat Express is India’s first semi high speed train indigenously developed in India . With the success of this train , the rolling stock market and the semi high speed railway market is looking at utilizing the opportunity to make an  entry into unexplored market.

The train first trial run occurred on 29th  October 2018 in Chennai where in Train 18 was inaugurated by Prime Minister Mr. Narendra Modi on 15th February 2019, with the commercial run started from 17th February 2019 onwards. It will be running on the route Delhi – Varanasi via Kanpur and Allahabad.

Further looking at other examples, Bombardier Transportation, the rail equipment division of Canada’s Bombardier group, will use its first Indian metro rail factory in Savli, Gujarat,as a hub for exporting to South-East Asia. The Savli plant is also looking at supply metro rail cars and other equipment to China, Singapore and other South-East Asian countries. The first order of Bombardier was delivered to Delhi Metro Rail Corporation of 424 metro cars. Bombardier Transportation is also planning to supply high-power locomotives to Indian Railways .

Similarly, Alstom – Chennai  has a strong presence in India where the company is executing metro projects in some Indian cities such as Chennai, Kochi, Lucknow where the rolling stock is manufactured in the state of the art facility at Sri City in Andhra Pradesh. Alstom has further supplied rolling stock to the Sydney Metro , thereby underlining the potential of equipment suppliers in India for exporting globally .

Additionally Companies such as Titagarh, CAF, Talgo etc are also in various stages of development of their Indian story. Looking at Indian Govt. Factories , MCF in August 2014 rolled out the first coach and since then it has doubled production almost every year.. In December 2018 , PM Narendra  Modi flagged off the 900th coach manufactured at the factory , the production capacity at MCF is expected to rise from 1000 to 3000 per year by 2020-2021. MCF has the least cost of production of all  Units of Indian Railways for coaches produced. They are now capable to export these coaches and other equipment to neighboring countries

Growth opportunities & future trend

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Railways in India have been a tool for development, equity and integration of all parts of the mainstream. Railway Help in transporting goods and raw materials from different industries. Therefore all industries would benefit from it. Advancement in technology and making India a Railway hub will also help in travelling amenities to passengers and further also develop the services as well as tourism. Export of India’s railways locomotives, rolling stock, equipment, has been extremely low. Export witnessed a sudden increase from US$ 56.8mn in 2010 to US$ 134.5 mn in 2011 and then it remained around the same level. While export in 2013 and since has increased slightly to touch US$ 192.4 mn, exports can further be escalated to increase the export economy.

The first set of Diesel Electric Multiple Units (DEMU) was exported by Indian Railways from Integral Coach Factory (ICF), from Chennai to Sri Lanka, each DEMU consisting of 13 coaches and totalling of 78 coaches. 

All DEMU train sets are manufactured at ICF & these sets are of three phase AC propulsion system, superior suspension and superior interiors. The Indian Government has extended the line of credit (LOC) to many countries for funding Railway projects that have been utilized for export of rolling stock that manufactured by Indian Railways. It is expected that the cost of per coach will be 20% to 25% less than what is offered by other countries around the world. 

Projects of Indian Railways with Neighboring Countries:  India is expanding its railway network with neighboring countries such as:

  1. Nepal : Jogbani – Biratnagar link : These are the two links between India and Nepal between Raxaul Junction, Bihar – Sirsyia, Pasra and Jayanagar, Bihar – Khajuri, Dhanusa.
  1. Pakistan : Samjhauta Express – Pakistan and Thar Express were the only rail connection between India and Pakistan, the border crossing takes place is Wagah border in India.
  1. Bangladesh : Maitri Express :  This is an International border train that connects the Bangladesh capital – Dhaka to Kolkata in India. This is the only rail network link between India and Bangladesh that runs six  days a week from each side.
  1. Bhutan : Indian Railways has plans to build a rail system between Bhutan that connects to India.
  1. Myanmar : The railway track between Manipur to Burma is under construction.
  1. Vietnam : The central Government is considering a rail link from Manipur to Vietnam.
  1. China : There is also a proposal to to start a high – speed rail link from New Delhi to Kunming in China which is far fetched at the moment.
  1. Thailand : Rail link to Thailand is also in the list of  international passenger train service in India.
  1. Singapore train link, if Burma railways is rebuilt then Indian railways will also allow trains to Singapore.
  1. IRCON International Limited, the Railway arm which is an engineering and construction, specializes in transport infrastructure. Its primary involved in construction of railway projects in India and abroad. The major projects of IRCON are :

Afghanistan – Iran : Chabahar – Zahedan Railways, in may 2016, Prime Minister Narendra Modi’s trip to Iran and the agreement was signed to develop two berths at Ports of Chabahar and to  build new Chabahar – Zahedan Railways as a part of North – South Transport corridor by Indian Railways . 

Malaysia : This project includes design and construction, completion, testing, commissioning and maintenance of the double track project between Seremban and Gemas, Malaysia. IRCON is helping Malaysia revive a multibillion – dollar rail project that had been shelved in 2003 due to its high cost. 

Sri Lanka : After winning the project worth USD 1 Billion in Malaysia for doubling of the track the company was awarded the rehabilitation of Railway line projects of about 250 million US$ in Sri Lanka.

Conclusion

The Railway industry is growing now a days and becoming successful day by day. Further, the manufacturing companies in India are growing and doing great innovations is making the Railway’s ecosystem a fertile ground for new manufacturers, entrepreneurs, innovators and those looking to deploy and test technology at a large scale. A global rail market will allow India to become a Rail Hub in the future.

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CMRL awards contract worth Rs 1,000- Rs 2,500 crore to L&T

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Chennai Metro
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CHENNAI (Metro Rail News): Chennai Metro Rail Limited (CMRL) has awarded a contract to Larsen & Toubro’s construction arm for the Chennai Metro Rail Project. The value of this contract is worth Rs 1,000 crore- Rs 2,500 crore. The completion time for this elevated metro rail package is 35 months.

L&T Construction awarded another significant contract for Chennai Metro Rail Project,” L&T informed in a statement.

The scope of the order involves the construction of an elevated viaduct of approximately 10 km, including an elevated ramp and 10 elevated metro stations at Nehru Nagar, Kandanchavadi, Perungudi, Thoraipakkam, Mettukuppam, PTC colony, Okkiyampet, Karapakkam, Okkiyam Thoraipakkam and Sholinganallur.

Presently L&T is working on four packages of CMRL Phase II, of which one is underground and the other three are elevated packages.

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Delhi-Meerut RRTS to provide ‘premium lounge’ access to business class passengers

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RRTS
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GHAZIABAD (Metro Rail News): National Capital Region Transport Corporation (NCRTC) officials on 28th May informed that the passengers who will travel by business on Delhi-Meerut RRTS are going to get access to “premium lounges” which will be built at RRTS stations and will only be reserved for the business class passengers.

According to the official, the entry for the premium lounge will also be kept separate from where the passengers can directly get into the coach.

“Every train will have one premium coach.
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The fare of the business or premium class will be higher than that of the normal ticket. Premium lounge will be similar to lounges at airports and will have all business class facilities,” an NCRTC official said.

The premium lounge will include a luxurious ambience, comfortable couches, magazines, books, coffee and tea vending machines. The aim behind the idea of introducing premium coaches in RRTS is to provide luxurious facilities to those who are willing to spend more for their comfort.

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Exclusive Interview with Mr. Jitendra Tyagi, MD, Uttarakhand Metro Rail Corporation Ltd.

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Shri. Jitendra Tyagi, MD, UKMRC
Shri. Jitendra Tyagi, MD, UKMRC

Metro Rail News conducted an email interview with Mr. Jitendra Tyagi, MD, Uttarakhand Metro Rail Corporation Ltd. In the interview Mr. Tyagi talked about the complex mobility plan of the Uttarakhand Metro Rail Project.

Managing director (MD) of Uttarakhand Metro Rail (UKMRC), Mr. Jitendra Tyagi has over 35 years of experience in the railway and metro sector. He is a 1983 batch officer of the Indian Railways Services of Engineers. As MD of UKMRC, his responsibility is to lead and oversee the planning, construction and operations of the upcoming Dehradun, Haridwar and Rishikesh metro rail projects. Prior to UKMRC, Tyagi has held various positions at the Delhi Metro Rail Corporation (DMRC), where he had a 13-year stint. Thereafter, he took charge as director (works) in DMRC and was involved in the completion of several corridors of Phase III of the Delhi metro. Along with this, he also oversaw the implementation of the Jaipur and Kochi metro rail projects also, as director.

Here are the edited excerpts: –

In what ways Uttarakhand Metro Rail Project is different from other rail projects in the country. Can you brief upon the comprehensive mobility plan of UMRP?

Let me first give you a brief about the Comprehensive Mobility Plan. We got the CMP prepared in the year 2019. CMP is a vision document covering all futuristic needs of mobility in the area it is prepared for. Dehradun, Rishikesh, Haridwar and Roorkee are 4 main urban developments in the Western plain area of Uttarakhand. The entire region has tremendous scope of urbanisation as it provides great employment opportunities, education as well as health care to public of Uttarakhand.  In view of this, entire region has been notified as the “Dehradun-Haridwar-Rishikesh Metropolitan area”. The CMP has addressed all mobility needs, including that of goods movement in the entire metropolitan area. As far as mobility of people is concerned, It has classified the mobility need of people in three categories mainly first order, second order and third order mobility corridors. First-order having the highest mobility requirement. It has identified following first order corridors in the metropolitan area:-

S.no.CorridorsRoute length(in kms.)
1ISBT to Kandoli 11.389
2FRI to Raipur13.975
3Haridwar to Rishikesh 34.151
4Vidhan Sabha/Rispana to Nepali Farm34.517
Total 94.032

In the first phase, we are taking up the two corridors in Dehradun having a total length of 23 kms. & 25 stations. Initially we planned Metrolite (LRT) on all the corridors but after Ministry of Housing & Urban Affairs, Govt. of India issued standard specifications for Metro Neo, we decided to implement this system on both the corridors of Dehradun. This decision to adopt Metro Neo is mainly based on economics, it being cheaper than Metrolite. Metro Neo is different than normal Metro system as it is a rubber tyre based system and can negotiate steeper gradients (upto 10-12%) which is suitable for this metropolitan area. Metro Neo system in Dehradun will run entirely on an elevated viaduct.

Besides being the ‘Land of Gods’ the Devbhumi, Uttarakhand also is a strategically important state sharing borders with Nepal & China. How are you planning to develop a modern, futuristic transport system for the state addressing a number of peculiarities Uttarakhand holds for itself?

From strategic point of view, two main transport systems are important. One good road network and second rail connectivity. UKMRC is mandated to develop mainly Urban transport system and therefore has no direct role in this aspect. However ‘All Weather Road’ project has served the strategic connectivity also besides connecting Char Dhams. Railway line between Rishikesh to Karnprayag is already under construction which will also help the better connectivity to various parts of Uttarakhand.

Uttarakhand is a fast-growing state in the country. The per capita income of the people of the state is also improving significantly. What in your opinion can be the best transport system for the state eyeing the immense tourism opportunities that can be developed on a circuit basis amidst tough terrains and a very diverse landscape?

For Uttarakhand, and infact for any state, one transport system alone cannot serve the purpose. You have to have a combination of various transport systems like Rail, Road, Metro, Ropeway etc. Uttarakhand has immense possibility of tourism. Many beautiful places can attract large number of tourist if these are well connected. As Uttarakhand is predominantly a hilly state, Ropeway can be one of the most suitable system to connect remote places having potential of tourism. Infact funicular system could also be a good choice for some of the places as this system itself is a tourist attraction. Infact UKMRC has also been given two Ropeway projects one between Har-ki-Pauri in Haridwar to Chandi devi temple and the other between Rishikesh to Neelkanth Mahadev temple. We are working on these projects. 

Which other major cities UKMRC is planning to develop and connect through metro or light transit systems in the state other than Dehradun, Rishikesh and Haridwar in the first phase?

As already explained earlier UKMRC plans to take-up Haridwar-Rishikesh Metro Neo project in Phase-2 and connecting this system with Dehradun in Phase-3. Besides this, we are also planning to develop Personalized Rapid Transit System (PRT), commonly known as POD Taxi, in the city of Haridwar on second order transit corridors identified in CMP.

Char Dham yatra, strategic rail links, and all-weather connectivity to the state are some of the priority works of the present government at the centre for the state. To what extent different works have been accomplished. Are you meeting the deadline?

As ‘All Weather Road’ to connect Char Dhams and Railway project between Rishikesh to Karnprayag are being looked after by other agencies and not UKMRC, it will not be correct on my part to comment. All I can say is that all these projects in the State are progressing quite well.

What would be your message to our readers?

I would like to convey that entire world is going through many crises. Covid-19 pandemic has already seriously affected the world economy. Russia-Ukraine war is another crises, the world is facing and another one is climate change. Climate change has been an area of serious concern for many decades. Lot has been done but lot more is needed in order to save Earth and keep it habitable for our future generations. In this regard, environmental friendly Mass Rapid Transit system in various cities is the need of hour so that carbon footprint can be minimized. We have to understand that use of private vehicles can be reduced only when public transport system is at least equally comfortable as private vehicle, if not better. Last but not the least, we should not leave any stone unturned to achieve the objective of ‘Aatmnirbhar Bharat’ set by our honourable Prime Minister and also make all out efforts to make India a net zero country which is also the vision & goal set by honourable Prime Minister.

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Exclusive Interview with Mr. Rohit Saboo, President & CEO, National Engineering Industries Limited

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Mr. Rohit Saboo, President & CEO, NEI
Mr. Rohit Saboo, President & CEO, NEI

Metro Rail News conducted an email interview with Mr. Rohit Saboo, President & CEO, National Engineering Industries Ltd. In the interview, Mr. Saboo talked about NBC’s constant commitment to provide efficient solutions that have made them set benchmarks for themselves to keep growing over the last 7 decades.

Mr. Rohit Saboo began his journey as Executive Assistant to the Chairman of CK Birla Group. He has worked in manufacturing, R&D and is now President and CEO of National Engineering Industries. A business development professional, with expertise in strategy, business planning, operations management and operational excellence, at NEI, his purpose is to maintain the company’s legacy and fast-track its growth with increased sales, fostering a strong global presence.

Here are the edited excerpts: –

NBC is the first bearing manufacturing company in the world to get the prestigious Deming Grand Prize. How special is this accolade for the organisation which recognizes the highest standards in Total Quality Management? 

We at NBC are extremely delighted to join the distinguished list of companies across the globe that have been conferred with the prestigious Deming Grand Prize. This award serves as an epitome of NBC’s growing manufacturing prowess and quality processes. Our constant commitment to provide efficient solutions have made us set benchmarks for ourselves to keep growing over the last 7 decades. With the support of our stakeholders and customers as well as the relentless efforts of our employees, our journey over the years has been rewarding and this award serves as a great inspiration for us to move on with the winning spirit to achieve newer heights.  

Has the company been able to realise and achieve the objectives of a self-reliant India? 

Founded by Mr. BM Birla, we are a 75-year-old legacy brand and have always supported India in its self-reliance vision. We are the first Indian company to manufacture bearings for the Indian industries in India. We have grown over the years and are now not only supplying to Indian automotive, railways, and industrial segment but are also exporting to over 30 countries globally

We have worked very closely with Indian Railways since 1952. Our focus has always been to provide domestically developed bearings for Railways by understanding their challenges. In line to attaining self-reliance, we plan to leverage the technology through local manufacturers. With the acquisition of Kinex, our European subsidiary, we are planning to grow in international markets equally.  Our JV with Amsted Seals for manufacturing railway seals is already operational which will not only cater to domestic requirement but also to our international customers. 

Given the current focus is on “Atmanirbhar Bharat”, we are also considering to widen our existing portfolio by getting into the other critical sectors like, aerospace and defence industries. We are in discussion with several aerospace businesses and have realised that we can explore these sectors and help in lowering import dependency. 

Amidst global efforts and advocacy for reducing carbon footprints what is your strategy. Has there been any major development in this regard?

Environment, climate change, and sustainable development have been global concerns worldwide. Keeping to the spirit of our company purpose of ‘Enabling sustainability by making movement more efficient’, NBC has gone above and beyond boundaries to implement sustainability measures with a view to contribute in reducing carbon footprint. We remain committed to be carbon neutral by 2039.  We are working with our suppliers and other stakeholders to develop processes and structure which will enable us to deliver on this commitment. The measures include energy management systems, renewal power generation, environment friendly products, waste management, returnable/reusable packaging and environment friendly buildings. 

We have also been awarded with the Green Factory Platinum Certification for our 75-year-old manufacturing plant in Jaipur. Under this certification, our plant received the highest level of rating given by IGBC for the best-in-class sustainability practices.  Our other plan near Vadodara is also IGBC Platinum certified. 

Please tell us something about your partnering with Daimler group and your overseas operations. 

Our relationship with Daimler is since the time their operations commenced in India. At the same time, supplies of our products started globally to Daimler and we have come a long way since then. This partnership has grown and strengthened over the years. Now, our manufactured bearings are supplied to Daimler in various countries including India, Germany, Brazil, USA and Japan.

We have provided Daimler with bespoke solutions using latest technology in processes and products. Some of the products have been specifically designed for them in our state-of-the-art R&D centre located in Jaipur. Our supplies to Daimler ranges from bearings for axles, wheel-end solutions and transmissions. 

Over the last decade, we have been able to successfully develop an eco-system at global locations to support our international customers, including Daimler. This includes local key account management team, local engineering support and EDI enabled warehouses in USA and Germany.

Kindly throw some light on the CSR policy of the organisation.

The CK Birla group is deeply committed to creating a sustainable positive impact.  As part of the group, NBC has been helping the local community through heritage preservation, education, maintaining green spaces and skill development.  During the pandemic, NBC worked closely with the local authorities to provide food, masks, ventilators and face-shields to frontline workers.  We also supported local hospitals with oxygen cylinders and oxygen concentrators besides donating beds to the community health centre. We also helped SMS hospital in Jaipur by setting up a PSA oxygen generation plant.

Your acquiring of Kinex bearings in Europe has also been a topic of greater interest and discussion. Please share some details about the acquisition.

Kinex bearings was acquired by NBC in 2020 through its wholly owned subsidiary in Europe. This was aligned to our strategy to enhance our product portfolio and expand our geographic footprint, as well as serve our existing customers better and acquire new customers. This acquisition includes two production plants in Slovakia, with the capability to manufacture bearings for various critical sectors such as railways, industrial segments and textile. It also manufactures bearings for aerospace and water pump bearings for the automotive sector. The product mix is complementary which will help both organisations increase their market share.

In an era of cutting-edge technology, OEMs and advanced automobiles how are you matching up industrial and R&D needs in specialized areas such as advanced materials and processes, product design, tribology and lubrication, virtual simulation, testing etc.?

Innovation is the key to be competitive in the global market. Our state-of-the-art R&D centre in Jaipur is equipped with the best-in-class infrastructure including designing, testing and in-house validation.  It is critical for the R&D teams to be ready for numerous and concurrent changes, transforming the industry as a whole. We have a dedicated R&D team of over 130 qualified engineers, who conduct research in specialized areas such as advanced materials and processes, product design, tribology and lubrication, virtual simulation and testing. Constant push and focus on R&D has led to a substantial growth in patent filings for us. 

This has resulted in NBC developing solutions for our customers such as power dense solution, low torque bearing, low noise bearing, better sealing technology and hybrid bearing. 

High RPM and low noise bearings is a need of industry and market today for electric vehicles. What has been company’s strategy and development in this regard?

Anticipating the market demand, we calculated the moves and initiated the process of design, develop, testing infrastructure and validation of our indigenously developed bearings for electric vehicles (EVs), which is high rpm capable, reduced noise and friction, power dense and improved life. We have already launched these bearings and are supplying to few EV OEMs in the space of 2W, 3W and passenger cars and engaged with global OEMs in commercial vehicle space. Speaking of being future-ready, we are working closely with both the domestic and international OEMs to provide them optimized bearing solution for their upcoming vehicles.

What would be your message to our readers?  

The future of the industry is inching faster towards electric and digital solutions. Digital transformation will play a key role in the sustainability of business and improve resilience to future crises. With this evolving landscape, we at NBC are working towards implementing technology in our everyday working to fast-track our growth and enhance quality as well as sustainability for our stakeholders.

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Jindal Steel to install rail wheels manufacturing plant in Chhattisgarh

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The MoU for technology collaboration signed between GIFLO Steel - Hungary & Jindal Steel
The MoU for technology collaboration signed between GIFLO Steel - Hungary & Jindal Steel

NEW DELHI (Metro Rail News): India’s first and only private sector rail producer, Jindal Steel & Power (JSP) has taken a big leap in rail infrastructure manufacturing. The company will install India’s first Rail Wheelset manufacturing plant at its Raigarh facility in Chhattisgarh. JSP has collaborated with GIFLO Steel – Hungary for this ambitious project.

The MoU for technology collaboration has been signed between GIFLO Steel – Hungary & Jindal Steel at the “India Hungary Business Forum” organized by the Embassy of Hungary along with FICCI in the national capital on 27th May 2022. The plant will have an initial capacity of 25,000 Wheelsets per year. Jindal Steel will also install a Rail forging unit for asymmetric rails which are used in rail track switches, especially for high-speed train tracks.

“We at Jindal Steel are committed to AtmaNirbhar Bharat Abhiyan launched by Hon’ble Prime Minister. Rail wheelset manufacturing plant will help Indian Railways to speed up the modernization of its Rail infrastructure; by making available world-class rail wheels to realize the vision of “Gati Shakti” by the Government of India”, said Mr V R Sharma, Managing Director of Jindal Steel.

“Having its competence and understanding of the nuances of rail rolling, JSP is working to meet our country’s demand for various grades of Rails while maintaining international quality and safety standards. Our Rail mill in Raigarh has been supplying superior grades of rails to various Metro and Indian Railway projects under execution”, he added.

JSPL is the only producer of Head Hardened Rail grades 1080 HH & 1175HT for a heavy axle load of more than 25 Ton & high-speed application in the country. JSPL also produces Rails in grades R 260 and 880 for 60E1, ZU 1-60 & 60E1A1 profiles. JSPL has also supplied R350 HT Grade Rails for its overseas customers.

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India’s first semi high speed freight train ‘Gati Shakti’ expected to start in December

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Railways
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CHENNAI (Metro Rail News): India’s first semi-high speed freight train ‘Gati Shakti’ is expected to start by December, the officials informed. These trains will be manufactured at the Integral Coach Factory (ICF) in Chennai as well as these trains will have 16 coaches and can run at a speed of 160 kmph similar to the Vande Bharat Trains.

To implement the PM Gati Shakti initiative, the Railways has created a different directorate at the Railway Board with its branches at Khurda, Bilaspur, Delhi and Bengaluru divisions.

“The design work for these trains has already started.
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We have also given the order for material by December this year, we will be able to manufacture two of these trains,” ICF General Manager A K Agarwal said. “The final number of trains will depend on how the initial ones are received by the market,” he added.

As per the officials, by introducing these trains the Railways is planning to target the e-commerce and courier parcel services meanwhile every train will include refrigerated wagons in the rear end and in the front to carry perishables like milk products, fish, fruit and vegetables. Electricity connection for these trains will be provided by the coach. The rest of the coaches will have rollers for moving the container and each coach will have two doors for loading and unloading the containers.

74 new ‘Gati-Shakti Multi-Modal Cargo Terminal (GCT) locations have been selected by the Indian Railways across the country. This policy was introduced in 2021 with the aim to boost investment in the development of additional terminals for handling rail cargo.

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RITES signs MoU with Mizoram Govt for infra works

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Hon’ble Minister of State for Railways & Textiles Smt. Darshana Jardosh and Hon’ble Chief Minister of Mizoram Shri Zoramthanga and other officials during the MoU-signing ceremony in Aizawl on Friday, 27th May 2022.
Hon’ble Minister of State for Railways & Textiles Smt. Darshana Jardosh and Hon’ble Chief Minister of Mizoram Shri Zoramthanga and other officials during the MoU-signing ceremony in Aizawl on Friday, 27th May 2022.

GURUGRAM (Metro Rail News): RITES Ltd., a leading transport infrastructure consultancy and engineering company, signed a memorandum of understanding (MoU) with the Planning & Programme Implementation Department, Government of Mizoram, to leverage the opportunities provided by the National Infrastructural Pipeline (NIP) and boost infrastructural development initiatives of the North-Eastern state.

As per the agreement, signed in the presence of Minister of State for Railways & Textiles, Darshana Jardosh and Chief Minister of Mizoram Zoramthanga, among other dignitaries, the state government, and RITES Ltd. will jointly identify projects in the areas of transport infrastructure as well as highways, buildings, airports, urban engineering, and ropeways, etc.

Executive Director (Privatisation & Concession), RITES Ltd., Manobendra Ghoshal, said, “The MoU with the Government of Mizoram heralds a new chapter in RITES’ journey and paves the way for infrastructural development in the North-Eastern state, where the potential for sustainable and resilient development is immense.”

RITES will lend its technical expertise and explore collaborations with the Government of Mizoram in developing industrial and logistic parks, including integrated check posts, signalling & workshops, metro railway systems, urban engineering & sustainability, water, sanitation, infrastructure, and renewable energy, etc., to attract public-private-partnerships and investments in the state.

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